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Interfaces renewable
energy strategy will reduce the energy demands of Interface processes
whilst substituting nonrenewable sources with sustainable ones.
The strategy exists in three parts -
Energy Efficiency, Renewable Energy and Climate Neutral offsets.
Energy Efficiency
Our first emphasis is
on efficiency - to drive our usage of energy to its absolute irreducible
minimum and then to supply that energy from renewable sources. This
involves both traditional, internal energy
efficiency initiatives, and the reduction of the embodied energy
currently involved in the production of our raw materials.
Renewable Energy
Interface recognises
and seeks to address our societys addiction to seemingly inexpensive,
fossil fuel based energy and we are supplying increasing amounts
of our energy needs with renewable energy.
Already, our programmes have resulted in nearly 30% reduction in
normalised energy consumption, four on-site solar demonstration
projects including one of the USAs largest privately funded
photovoltaic arrays and a number of certified green electricity
agreements with energy suppliers.
In 2000, Interface generated over 200,000 kilowatt hours of solar
electricity and purchased over 10 million kilowatt hours of certified
green electricity from utilities.
In the UK, electricity requirements to all of our sites are supplied
from renewable resources.
It is clear that we cannot
continue to use the natural capital that is fossil fuels forever,
as the resource is not inexhaustible. Many alternatives to fossil
fuels exist and the development of these is at different
stages. Below, we look at some of the alternatives to fossil fuels.
Solar Projects
Interface is leading
industry in the application of renewable energy through on site
solar energy generation and green electricity contracts. Interface's
interest in generating their own solar power began through a
partnership with the University of North Carolina. The University
provided the engineering and design for a nine-kilowatt solar array
at our Intek facility in Aberdeen, North Carolina. The State of
North Carolina provided 50% of the capital cost needed to construct
the array, thereby providing the opportunity for us to generate
our own solar power.
This positive experience
led Intek to install a passive solar wall and to install skylights
to capture the benefits of day lighting in the plant. This experience
encouraged Interface to explore additional
opportunities for the use of photovoltaic arrays in their plants
worldwide.
We built a 17-kilowatt
array at Interface Flooring Systems, Inc. in LaGrange, Georgia,
to demonstrate the benefits of a continuous photovoltaic array in
a larger facility. In order to illustrate the positive benefits,
the daily performance of the solar array is monitored and presented
on a public web site.
In 1997 Interface determined
that there was no better place to experiment with the concept of
solar energy than the Bentley Mills facility in the City of Industry
in Southern California. The enthusiasm
and creativity of Bentley Mills and Interface Research Corporation
personnel resulted in combining a number of energy, maintenance
and building projects to install a 127 gross kilowatt photovoltaic
(PV)
array to generate electricity for the internal grid of the factory.
In the first year of operation, this facility generated 190,000
kilowatt hours of electricity which tufted over a million square
yards of carpet.
Daily performance of this array is also monitored and presented
on a public web site. Interface now has four installations of PV
arrays at Interface facilities in City of Industry, Southern California;
LaGrange,
Georgia; Aberdeen, North Carolina (all USA) and Scherpenzeel, Holland.
When the Scherpenzeel
plant and offices were rebuilt in 1999, photovoltaic cells were
installed on the south and east sides of the building - not only
to deliver part of the electricity needed for the building, but
also to act as permanent sunshades. To prevent overheating, many
stone like materials such as concrete and sandstone were used throughout
the building. These materials function as a thermal buffer and flatten
out temperature fluctuations, thus enablingthem to make good use
of passive solar energy (sunlight). Together with the sunshades,
the thermal mass protects against overheating in the summer and
uses the incoming sunlight to warm the building in the winter. In
this way, energy savings can be achieved for both cooling and heating.
With the good thermal insulating quality of the
skin of the building, the chance of overheating increases with the
use of passive solar energy.
To prevent this from happening, in addition to thermal mass, sunshades
(in between extra outer windows and the double glazing) are used
to keep the suns rays out. Well designed sunshades,
or adjustable ones, can keep the suns rays out in the summer time
but let them in during the winter to help warm the building. The
emergency generator, which provides the office with electricity
in case of a
power failure, needs to be tested periodically. The power generated
during these tests would usually be wasted. In this case, however,
the power that is produced during testing can be used directly in
the building. Excess electricity will be delivered back to the grid.
Wind Projects
Several Interface locations have signed renewable electricity contracts
with local utilities to purchase electricity produced from direct
solar derivatives, i.e., wind, small hydro, landfill gas and sewage
gas.
A number of Interface
facilities in Europe purchase green power. Shelf Mills in West Yorkshire,
United Kingdom purchase 100% certified renewable electricity. The
manufacturing facility in Scherpenzeel, Netherlands purchases 5%
renewable electricity.
The Craigavon, Northern Ireland facility purchases renewable electricity
from local wind farms, and is the first major Northern Ireland manufacturing
company to sign up for "Green" Eco Energy - opting to
purchase 100% of its electricity requirement from renewable energy
sources. The Northern Ireland providers of Interfaces green
electricity say "Interface is leading the way in sustainability
in
Northern Ireland. They have adopted a responsible attitude to minimising
the impact of their business processes on the environment by choosing
Eco Energy. Choosing "Green" energy also makes good
financial sense - as electricity produced from renewable sources
is exempt from the new climate levy, introduced in April 2001. With
recent extreme weather conditions highlighting the need to minimise
harmful greenhouse gas emissions, we have been inundated with enquiries
for Eco Energy from both business and domestic customers."
Interface Flooring Systems
Canada in Belleville, Ontario purchase 25% of their electricity
from green power sources. That facility received the Canadian Energy
Innovator award for manufacturing process
changes which resulted in significant decreases in temperature requirements.
In 1996, overall energy consumption per square metre of production
was reduced by 16% and 47% for electricity and natural
gas respectively.
Climate Neutral offsets
We have begun to make
climate neutral products available to customers. Through
this scheme,
a small additional charge for the product is made and this contribution
is used for non Interface projects
around the world to offset carbon dioxide emissions
generated during the manufacturing process.
For further information
contact sustainability@eu.interfaceinc.com.
Or visit our Sustainability Website at www.interfaceeurope.com/sustainability
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